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스마트제조 지원강화 Project

사업현황

정부지원 “소상공인의 제품·공정개선 등 스마트제조 지원강화 사업”에 공급업체로 지속 참여하여 설비 및 공정자동화를 위한 Laser Welding Machine, 6Axis System 및 Operating Program, Data 수집, KPI 연계 SoftWare를 통해 소상인공의 자동화지원 강화 사업 적극 참여하고 있습니다.

자동화 설비 및 프로그램

- 자동화 설비 : 레이져용접기, 로봇

- 프로그램 : KPI(핵심성과지표)·구동·스마트 소프트웨어, 데이터 수집

[ 자동화 설비 ]

2000W

LASER WELDING MACHINE

-MODEL NO: BFW2000

-LASER POWER: 2000W

-DOUBLE WELDING WIRE SYSTEM

3000W

LASER WELDING MACHINE

-MODEL NO: BFW3000

-LASER POWER: 3000W

-DOUBLE WELDING WIRE SYSTEM

ROBOT ARM QUOTATION LIST:

ROBOT ARM 1.5M/ 10KGS

ROBOT ARM 1.8M/20KGS

This type BFW Series laser Welding Machine is special for the handheld laser welding application .It adopted CW TYPE fiber source with laser energy feedback system and easy to operation.


All of our laser welding machines have more advantages as below:

  1. Mechanical designing is more stable and flexible.
  2. CE,ISO and FDA Certificates for it.
  3. Equip self protection system and EMI technology make the machine working more stable during the working.Our each laser welding machine also equip laser energy feedback system to keep the laser power stable during the welding action.
  4. Completed tehnical Team with 15 years Service experience


Suitable materials and application

Suitable for welding of kettle, vacuum cup, stainless steel bowl, sensor, tungsten wire, high power diode (triode), aluminum alloy, laptop shell, mobile phone battery, door handle, mould, electric apparatus fittings, filter, nozzle, stainless steel products, golf head, zinc alloy artworks

Weld point, straight line, circle, square, weld vertical track.

Technical Parameters :

Model

BFW 2000 / BFW 3000

Laser Wavelength

1060nm

Max laser power

2000W 3000W

Welding Thickness

0.3-6.0mm

Cutting thickenss

Max 6mm

Cleaning Size

Max 80mm

Welding Speed

0.7-2.0m/min

Fiber

50um, 15m

Modulation frequency

20KHz

Energy stability

<3%

Cooling medium

Distilled water/Pure water

Continuous working time

24 hours

Welding method

pulse, continuous

Consumables

Protect lenses, Protect gas

Spot diameter

0-4mm

Power

8KW/12KW

Electrical Power Source

380V/3PHASE/60HZ

Environment requirements
Clean and dust-free; temperature: 13°C-28°C, humidity: 5%-75%
KRATIREUS1500
KRATIREUS1500
Laser Welding (3KW)
Laser Welding (3KW)

Main parts List :

System name
Parts name
Amount
Standard Parameter
Manufacturer
Optical System

Main Control Box

1set

BPC-01A

Beijing Boaolaser

Fiber Laser Source

1set

3000/2000 W CW FIBER

FIBER CHINA

Laser Welding Head

1set

Wobble Type

China

Output mirrors

1

1064nm

Germany

Focusing lens

1

1064nm

Germany

Protective lens:

1

China

Control System

Laser power supply

1

Germany

Control panel

1

Taiwan

Control Software

1set

Laser Welding Software

Beijing Boaolaser

Laser Control Card

1

BCC-A, RS232

Beijing Boaolaser

D/A Control Card

1

16 bite D/A output, 4input/4output I/0

Beijing Boaolaser

water cooling system

1.0-2.0 HP
1set

SANHETONGFEI BRAND

China
Automatic Welding Wire Feeding System

1set
0.6-1.4mm wires feeding

BOAO LASER CHINA

Accessories Parts : (FREE)/MACHINE

  1. Training Video............ 1pc-TOTAL 2 PC
  2. Installation tools............2set-TOAL 4 PCS
  3. Protective len.............20pcs-TOTAL 20 PCS
  4. Protective glasses............ 1pc-TOTAL 2PCS
  5. Nozzle............ 20 PCS-TOTAL 40PCS

ROBOT ARM 

(Including fitting laser head device)

1510A is a six-axis robot developed by BORUNTE for complex applications with multiple degrees of freedom. The maximum load is 10KG, the maximum arm length is 1500mm. Light weight arm design, compact and simple mechanical structure, in the state of high speed movement, can be carried out in a small workspace flexible work, meet the needs of flexible production. It has six degrees of flexibility. Suitable for painting, welding, molding, stamping, forging, handling, loading, assem bling, etc. It adopts HC control system. It is suitable for injection molding machine range from 200T-600T. The protection grade reaches IP54 at the wrist and IP50 at the body. Dust-proof and water-proof. The repeat positioning accuracy is ±0.05mm.

Arm Length(mm): 1500

Repeatability(mm): ±0.07

Loading Ability(KG): 10

Power Source(KVA): 5.7

Weight(KG): 152

[ Software 구동 ]

Data 수집 Program
Data 수집 Program
KPI Software
KPI Software
Operating Sopftware
Operating Sopftware
Smart Software
Smart Software

스마트제조 동영상

SW

자동용접 로봇

※ ㈜탑이엔지(2023년도 스마트제조 지원사업으로 설치)